Facing a conveyor belt breakdown in the mining industry can bring your whole operation to a halt. Replacing the belt is a significant expense and takes valuable time. But there might be a solution that avoids these headaches.
This case study explores how MetaLine, a surface protection product, helped a hard rock mining operation in New South Wales address a critical issue with their mining conveyor belt. MetaLine surface protection coating offers an alternative to replacement, potentially saving time and money while keeping your operation running smoothly.
Challenge: Tight Schedule, Hard-to-Reach Conveyor Belt in the mining industry
The mining conveyor system presented a unique challenge. Its location made access difficult, and a short timeframe demanded a fast-acting repair that would also maintain flexibility until the next scheduled shutdown, months away. The solution needed to be quickly implemented and applied without requiring extensive resources.
Solution: MetaLine 600 - Streamlined Repair
MetaLine 600, a trowelable elastomer coating, offered a solution that addressed these limitations. Here's how it streamlined the repair process:
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Rapid Cure: The MetaLine coating cured quickly, minimising downtime required for the repair.
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Simple Application: Unlike traditional methods, MetaLine 600 can be applied easily with basic tools, eliminating the need for complex equipment or high-pressure air at the repair site.
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Accessibility Advantage: Both the top and underside of the mining conveyor belt could be covered without needing to roll the entire belt around during a shutdown.
The entire repair process using MetaLine 600 was completed in as little as three days. This demonstrates its effectiveness for addressing urgent conveyor belt repairs with a quick turnaround.
Result: Effective Conveyor Belt Repair, Lasting Benefits
This approach resulted in a fully cured and flexible repair that could withstand full mechanical load until the next scheduled conveyor belt maintenance. This not only saved time but also avoided the high costs associated with a premature belt replacement. Additionally, the option to incorporate a red pigment into the mix allows for easy monitoring of the repaired area, potentially identifying future wear and tear before it becomes a major issue.
Does your operation face similar challenges with critical assets?
From manufacturing plants and mining sites to chemical plants and food & beverage companies, Global Pumps has a proven track record of solving surface protection challenges across diverse industries. Contact us today to discuss how MetaLine can extend the life of your valuable assets and keep your operations running smoothly.
